Our plant is spread over a vast area of 350000 square feet with annual production capacity of 40000 Metric Tons ACID PROOF BRICKS & TILES and 2400MT ACID PROOF MORTAR. Excellence emanates from our well equipped work area where strict adherence is maintained to in- production procedures from raw material procurement to packaging. Our plant is equipped with latest production facilities ranging from processing of raw materials to finished product which includes the modern bricks making facility as well as separate section for high purity bricks confirming to IS-4860, IS-4457 & ASTM -C279 standards.
Our Manufacturing Facility:-
(1) State of the art Batching & Mixing unit. - 4 Nos.
(2) Automatic raw material grinding unit. - 4 Nos.
(3) Big Silos for storing of Grinded Materials. - 15 Nos.
(4) Automatic hydraulic fully automatic presses. - 10 Nos
(5) Friction Presses. - 4 Nos.
(6) De-Airing Extruders. - 2 Nos.
(7) Tunnel Kilns.( For Manufacturing Of Acid Proof/Resistance Brick) - 4 Nos.
(8) Roller kiln (For Manufacturing Of Acid Proof/Resistance Tiles) - 1 Nos.
(9) Ball Mills - 2 Nos.
(10)Sea worthy water proof packaging & pallatization facility.
This procedure is suitable for simple geometries and big quantities with excellent dimensional accuracy.Our kilns have been specially designed and modified based on the guidance of our R&D team and the experience that we have gained as veteran players in this industry. Different products and qualities are fired in different furnaces and conditions. We are the pioneers in India to successfully introduce. We keep industrial norms, customer application needs and global standards in knowledge to provide perfect solutions to our industrial clients. Also, our ethical business approach allows us to do right work that fully meets the expectations of our business partners and customers. We time to time incorporate new & effective technology and procedure that brings reliable as well as innovative results.
Laboratory & Research And Development :-
We have modern laboratory with well equipped (Aimil Ltd. Make) testing machines .Being a quality oriented organization, we are dedicated to provide our customers with the best quality products. For this, we have adhered many quality regulatory measures. These measures include the setting up of a quality control department, which performs various tests to verify the quality of our products. These quality tests are performed under the strict supervision of our highly technical professionals to ensure the quality of our products. Right from the selection of raw materials till the final supplying of our products, we leave no stone unturned in assuring the quality of our products at every stage. Our Lab Testing Facility:-
(1) Chemical Analysis Equipment
(2) Water Absorption Testing Machine
(3) Digital Flexural Strength Testing Machine (Aimil Ltd.- Make)
(4) Digital Cold Crushing (Compressive) Strength Testing Machine (Aimil Ltd.-Make)
(5) Pan Balancing Machine
(6) Digital Weight Checking Machine
(7) Hot Air Oven
(8) Muffle Furnace
In the past, our samples have been tested and approved at world class laboratories of NTPC, Central Glass and Ceramic Research Institute,NABL accredited lab Ahmedabad Engineering Research Institute. Globally renowned Inspection agencies such as TUV, Tata Projects ,SGS India ltd and Bureau Veritas India Pvt. Ltd. etc. regularly carry out inspection & testing at our works, to their entire satisfaction.
The R&D department at Jash Clay products continually strives for better quality products, improved production techniques and greater customer satisfaction. We have developed many automated processes to design and fabricate varieties of Tongue & Groove, Circular Plug and Radial Bricks. At Jash Clay Products, we are aware that no industry is complete without a good machine shop. A lot of regular machine design and development work is done here, which has in the past improved our production efficiencies and quality.